Totalflow 5.1 Firmware: Highlights

Category: Product Release

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Totalflow 5.1 Release

Highlighting the New Features

On 3/3/2026 ABB has released new firmware package’s for the current Totalflow G5 family (RMC, XIO, XRC, XFC, uFlo) alongside a update to PCCU (7.81). This release will allow for easier Ethernet APL integration, hints at the upcoming XIO LCD display option and more.

Highlights

Ethernet APL Made Easy

Supports MRBX Modbus requests: A single generic communication app running the Modbus TCP Client protocol can now poll multiple Modbus TCP Server devices by using MRBX Modbus requests which contain destination IP/Port of the Modbus TCP Server devices.

XIO Gets Display Support*

*Note this will only apply to the new XIO hardware with USB-C ports

Provides user customization options for the configuration of the external OLED character display that can be connected to the XIO. The display supports 4 rows and 20 characters per row. This allows for the display of data (variables and their values) and 8 annunciators (alarms)

XIO Gets Power Monitoring*

 *Note this will only apply to the new XIO hardware with USB-C ports

Supports Voltage and Power monitoring through auxiliary Analog Inputs.  Supports the display of the security switch status (Enabled or Not Enabled) through auxiliary Digital Input.  

Gas Lift App goes SU

Supports Selectable Unit Gas Lift app: Constant and configurable parameters, process variables, and calculation results are displayed with user selectable units.

Shutdown Timers

Analog Input (AI) and Digital Input (DI) timers were added to the Shutdown app entry mode screen.

The register for these timers has always been there. However the timer itself was a hidden register in PCCU and has been added to the INI.

Batch Log Shuffling

 Support for Batch Log App record shuffling option: The last full Batch Log record can now be updated either when it is stopped or when a new record is started (default). 

Downloads

You can download these files directly from the ABB website here:

Device/Program Release Notes Firmware Download OS Version Flash Version
PCCU PCCU v7.81 Release Notes.pdf PCCU 7.81.zip 7.81
RMC-100 RMC100_RMC-LT_Customer_PKG_2105452_2106260_Release Notes 2026 1.pdf RMC-OS-FL-2105452-050.pkg 5.1.0-2 5.1.0-3
RMC-Lite RMC100_RMC-LT_Customer_PKG_2105452_2106260_Release Notes 2026 1.pdf RMCLT-OS-FL-2106260-019.pkg 5.1.0-2
XIO XIO_Customer_PKG_2106200_Release Notes 2026 1.pdf XIO-OS-FL-2106200-019.pkg 5.1.0-2 5.1.0-5
XRC G5 XFC_XRC_G5_Customer_PKG_2105808_2105880_Release Notes 2026 1.pdf G5XRC-OS-FL-2105880-021.pkg 5.1.0-2 5.1.0-3
XFC G5 XFC_XRC_G5_Customer_PKG_2105808_2105880_Release Notes 2026 1.pdf G5XFC-OS-FL-2105808-021.pkg
uFlo G5 uFLO_G5_Customer_PKG_2108315_Release 2026 1.pdf G5UFLO-OS-FL-2108315-008.pkg

* Installation instructions are located in Release Notes
** If the links to ABBs website are broken please contact Winn-Marion.
*** Disclaimer: Winn-Marion is a ABB Totalflow distributer and does not develop these releases. This article is meant to help make users more aware of the ways the devices we distribute are changing.